Category Archives: Complete crushing plant

Sand production line

Brief introduction of sand production line

Shanghai Zenith Company is the leading professional supplier of solution,equipment and service for crushing and grinding industry.In past 20years,bearing the enterprise aim of “better quality ,better service”,Shanghai Zenith has obtained an enviable reputation from the customers over 120 coumtries in the wold.Zenith sand making line is a sand production line that specialized production building sand and stone production line equipment,saving 50% energy than traditional sand making machine.

Zenith sand production line can put the rock, sand and gravel, cobble and other materials to meet the requirements of building sand particle size. Sand production line is widely used in mining, metallurgy, building material, highway, railway, water conservancy, chemical industry department. Production capacity from 50-500 t/h,its finished product granularity are combined and graded according to the different needs of users.

Zenith sand production line equipment with reliable performance, reasonable design, convenient operation, high working efficiency, etc. It is mainlyconsists of vibrating feeder, jaw crusher, vertical shaft impact crusher (sand making machine), vibrating screen, sand washing machine, belt conveyor and centrally electric controlling system, etc. The designed capacity is from 50t/h to 500t/h. After many years’ research, our company has developed an internationally advanced vertical shaft impact crusher, which can be used together with other machinery as a complete sand making flow. This design racks a leading role in the same industry.

The performance advantage of of sand production line

The sand making production line in addition to equipment boot downtime and maintenance besides, hardly need any manual operation. Has such advantages as:high degree of automation, low operation cost, high broken rate, high yield, small energy consumption, less pollution. The product sand of the sand making production line can meet the international building sand product granularity standards,which grain shape is good, gradation and reasonable.

In the design of technological process, due to the crushing equipment reasonable matching and rigorous cross space layout,it has the advantage of small cover area, investment high economic benefit,high quality products,low powder productivity.At the same time,it equipped with advanced electronic control operating system,which ensure the entire process discharging unobstructed, reliable operation, convenient operation, high efficiency and energy saving.

The production process of sand production line

  • Stones ware evenly sent to the jaw crusher by vibrating feeder for coarse.The material after coarse breaking should be sent into the sand making machine by belt conveyor for further broken.After the fine grinding,the materials should be delivered to vibrating screen for screening.
  • The finished material that meet the requirements size is fed into sand washing machine for cleaning,and then take out by the conveyor belt as the finished product.The finished material that meet the requirements size should return from the vibrating screen to the sand making machine processing again.This forming closed-circuit circulation many times.
  • Finished product granularity can be combined according to the needs of users and grading. If choose dry process production technology,we can be equipped with thick powder separator and dust removal equipment.

500TPH–600TPH Medium Hard Rock And Hard Rock

Overview of 500TPH–600TPH medium hard rock and hard rock

Shanghai Zenith Company is the leading professional supplier of solution,equipment and service for crushing and grinding industry.In past 20years,bearing the enterprise aim of “better quality ,better service”,Shanghai Zenith has obtained an enviable reputation from the customers over 120 coumtries in the wold.Zenith company has the international first-class production lines and modern detection base, all products is designed, producted, assembly and tested in accordance with the ISO9001:2000 international quality certification system standards. At present, the company development and production of mining equipment and industrial mill series products have been widely used in electric power, mining, metallurgy, construction, chemical industry, steel, oil, etc.

Zenith 500TPH–600TPH medium hard rock and hard rock is the largest stone crushing plant in the range with the potential to process up to 600 TPH.The 500TPH–600TPH hard rock is mainly composed of vibrating feeder, jaw crusher,cone crusher, vibrating screen, belt conveyor, concentrated electronic equipment.Its general design production for 500–600tons/hour. To satisfy the customer different processing needs,it can be equipped with dust removal equipment, etc.

Advantage of 500TPH–600TPH medium hard rock and hard rock

The line configure a variety of equipment with high performance, stable operation, complete functions, safe and reliable, closely linked and ranning smoothly. Therefore, in ensuring the continuous production ,it can achieve the goal of high efficiency and energy saving. At the same time, the whole line layout is compact, effectively saves space for customers which can reduce the cost. In the process of crushing,we also have a variety of optional auxiliary equipment, such as: belt conveyor, separator and various dust removal noise reduction device. Customers can be according to the amount of material the existing configuration of different capacity production line, so as to achieve the goal of high efficiency and energy saving, economical and practical.

500TPH–600TPH hard rock flow chart for production line

NO. Equipment Model Motor(KW) Number
Hopper LC3000X4000 1
I Vribrating Feeder GZD1500X6000 30 1
II Jaw Crusher PE1200x1 500 220 1
III Feeder GZG-250 1.5×2 2
Cone Crusher HPC400 400 1
V Cone Crusher HPF400 400 1
Vribrating Screen 3YK2460 37 2
Belt
NO. Width(mm) Length(m) Power(KW) Number
B1200 30 22 1
B1200 28+8 22+11 1
B1200 28+8 22+11 1
B800 25+8 11+5.5 3
B650 25+8 7.5+4 3
B500 15 5.5 1
Total Power (KW) 1307.5

Common rock hardness

摩氏硬度 矿物或材料
0.2–0.3 铯、铷
0.5–0.6 锂、钠、钾
1 滑石、石墨
1.5 镓、锡、钡、铊、铅、锶
2 石膏、钙、硒、硫、铋
2.5 – 3 金、银、铝、锌、镁
3 方解石、铜、砷、牙本质
4 萤石、铁、镍
4 – 4.5 铂、钢
5 磷灰石、钴、钯、牙釉质
5.5 铍、钼、铪
6 正长石、钛、锰、锗、铀
6 – 7 玻璃、黄铁矿、硅
7 石英、锇、铼
7.5 – 8 钨、祖母绿
8 黄玉、方晶锆石
8.5 金绿宝石(chrysoberyl)、铬
9 – 9.5 刚玉、碳化硅
9.5–10 二硼化铼、碳化钽、硼、碳化硼
10 金刚石
>10 纳米晶金刚石

250TPH–300TPH Medium Hard Rock

Overview of 250TPH–300TPH medium hard rock

Shanghai Zenith Company is the leading professional supplier of solution,equipment and service for crushing and grinding industry.In past 20years,bearing the enterprise aim of “better quality ,better service”,Shanghai Zenith has obtained an enviable reputation from the customers over 120 coumtries in the wold.We are experts in the design and manufacture of two business line:crushing equipment and ggrinding equipment and we also professional in the production line designing.

Zenith company supply a full set of stone production line equipment,to provide you with comprehensive minging machinery.The 250TPH–300TPH medium hard rock is mainly composed of vibrating feeder, jaw crusher, impact crusher, vibrating screen, belt conveyor, concentrated electronic equipment.Its general design production for 250–300tons/hour. To satisfy the customer different processing needs,it can be equipped with dust removal equipment, etc.

Advantage of 250TPH–300TPH medium hard rock

The 250TPH–300TPH medium hard rock is a high degree of automation.In addition to equipment boot downtime and maintenance besides, the whole production line hardly need manual operation.The 250TPH–300TPH medium hard rock has the feature of high production efficiency, low cost, large output, high yield, product gravel granularity, grain shape is good,the last but not the least it accord with national highway material requirements.The 250TPH–300TPH medium hard rock equipment configuration is mainly determine based on customer specifications and production and material application. We provide comprehensive pre-sale, sale, after-sale services.According to customer’s production site to configure the process, makes every effort to do for the customer the most reasonable and economic production line.

Common medium hard rock

摩氏硬度 矿物或材料
2.5 – 3 金、银、铝、锌、镁
3 方解石、铜、砷、牙本质
4 萤石、铁、镍
4 – 4.5 铂、钢
5 磷灰石、钴、钯、牙釉质
5.5 铍、钼、铪
6 正长石、钛、锰、锗、铀
6 – 7 玻璃、黄铁矿、硅
7 石英、锇、铼
7.5 – 8 钨、祖母绿
8 黄玉、方晶锆石
8.5 金绿宝石(chrysoberyl)、铬

250TPH–300TPH medium hard rock flow chart for production line

NO. Equipment Model Motor(KW) Number
  Hopper LC3000X4000   1
I Vribrating Feeder GZD1300X4900 22 1
II PEW Jaw Crusher PEW860 132 1
III Impact Crusher PFW1315 160 2
Vibrating Screen 3YK1860 22 2
Belt
NO. Name Length(m) Power(KW) Number
B1 B1000 30 15 1
B2 B1000 27+8 15+7.5 1
B3 B1000 23+8 15+7.5 1
B4 B800 25+8 11+5.5 3
B5 B650 20+8 5.5+4 3
B6 B500 15 5.5 1

250TPH–300TPH Hard Rock

Overview of 250TPH–300TPH hard rock

Shanghai Zenith company has the international first-class production lines and modern detection base, all products is designed, producted, assembly and tested in accordance with the ISO9001:2000 international quality certification system standards.We also professional in the production line designing.This 250TPH–300TPH hard rock is stone crushing plant ( Hard Rock) in the range capable of processing aggregates and sand at up to 300 TPH.It is the most widely used in the mining industry.

Zenith company supply a full set of stone production line equipment,to provide you with comprehensive minging machinery.The 250TPH–300TPH hard rock is mainly composed of vibrating feeder, jaw crusher,cone crusher, vibrating screen, belt conveyor, concentrated electronic equipment.Its general design production for 250–300tons/hour. To satisfy the customer different processing needs,it can be equipped with dust removal equipment, etc.

Advantage of 250TPH–300TPH hard rock

The 250TPH–300TPH hard rock line equiped a variety of equipment with high performance, stable operation, complete functions, safe and reliable, closely linked and ranning smoothly. Therefore,to ensuring the continuous production ,it can achieve the goal of high efficiency and energy saving. At the same time, the whole line layout is compact, effectively saves space for customers which can reduce the cost. In the process of crushing,we also have a variety of optional auxiliary equipment, such as: belt conveyor, separator and various dust removal noise reduction device. Customers can be according to the amount of material the existing configuration of different capacity production line, so as to achieve the goal of high efficiency and energy saving, economical and practical.

250TPH–300TPH hard rock flow chart for production line

NO. Equipment Model Motor(KW) Number
Hopper LC3000X4000 1
I Vribrating Feeder GZD1300X4900 22 1
II PEW Jaw Crusher PEW860 132 1
III Cone Crusher S51″/HPC220 185/220 1
Cone Crusher S51″/HPC220 160/220 1
Vibrating Screen 3YK1860 22 2
Belt
NO. Name Length(m) Power(KW) Number
B1 B1000 30 15 1
B2 B1000 27+8 15+7.5 1
B3 B100 23+8 15+7.5 1
B4 B800 25+8 11+5.5 3
B5 B650 20+8 5.5+4 3
B5 B500 15 5.5 1

Application of 250TPH–300TPH hard rock

Application of the 250TPH–300TPH hard rock production line can be used for hard limestone, granite, basalt, cobble and smelting slag of a variety of materials such as aggregate and making artificial sand homework.The stone production line is suitable for water and electricity, building material, highway,urban construction and other industries. According to different technical requirements, various types of equipment undertakes assorted,to meet customer’s different technological requirements.

摩氏硬度 矿物或材料
5 磷灰石、钴、钯、牙釉质
5.5 铍、钼、铪
6 正长石、钛、锰、锗、铀
6 – 7 玻璃、黄铁矿、硅
7 石英、锇、铼
7.5 – 8 钨、祖母绿
8 黄玉、方晶锆石
8.5 金绿宝石(chrysoberyl)、铬
9 – 9.5 刚玉、碳化硅
9.5–10 二硼化铼、碳化钽、硼、碳化硼
10 金刚石
>10 纳米晶金刚石

150TPH–200TPH Medium Hard Rock

Overview of 150TPH–200TPH medium hard rock

Shanghai Zenith Company is the leading professional supplier of solution,equipment and service for crushing and grinding industry.In past 20years,bearing the enterprise aim of “better quality ,better service”,Shanghai Zenith has obtained an enviable reputation from the customers over 120 coumtries in the wold.We are experts in the design and manufacture of two business line:crushing equipment and ggrinding equipment and we also professional in the production line designing.

150TPH–200TPH medium hard rock is a very excellent production designed by Zenith.It is sells good and get the praise of our customers all over the world.The 150TPH–200TPH medium hard rock equiped a variety of equipment with high performance, stable operation, complete functions, safe and reliable, closely linked and ranning smoothly. Therefore, it can ensuring the continuous production and can achieve the goal of high efficiency and energy saving. At the same time, the whole line layout is compact, effectively saves space for customers which can reduce the cost. In the process of crushing,we also have a variety of optional auxiliary equipment, such as: belt conveyor, separator and various dust removal noise reduction device for the customers to choose.

Application of 150TPH–200TPH medium hard rock

Application of the 150TPH–200TPH medium hard rock production line can be used for hard limestone, granite, basalt, cobble and smelting slag of a variety of materials such as aggregate and making artificial sand homework.The stone production line is suitable for water and electricity, building material, highway,urban construction and other industries. According to different technical requirements, various types of equipment undertakes assorted,to meet customer’s different technological requirements.

摩氏硬度 矿物或材料
2.5 – 3 金、银、铝、锌、镁
3 方解石、铜、砷、牙本质
4 萤石、铁、镍
4 – 4.5 铂、钢
5 磷灰石、钴、钯、牙釉质
5.5 铍、钼、铪
6 正长石、钛、锰、锗、铀
6 – 7 玻璃、黄铁矿、硅
7 石英、锇、铼
7.5 – 8 钨、祖母绿
8 黄玉、方晶锆石
8.5 金绿宝石(chrysoberyl)、铬

150TPH–200TPH medium hard rock flow chart for production line

NO. Equipment Model Motor(KW) Number
  Hopper LC3000X4000   1
I Vribrating Feeder GZD1100X4200 15 1
II Jaw Crusher PE750x1060 110 1
III Impact Crusher PFW1315 160 1
Vribrating Screen 3YK2160 30 1
Belt
NO. Name Length(m) Power(KW) Number
B1 B800 18 7.5 1
B2 B800 20 11 1
B3 B500 25 7.5 1
B4 B500 23 5.5 3
B5 B500 18 5.5 1